Category: Lean Manufacturing

The Philosophy of Buy-In

Whew, finally back from a grueling two-week trip to New Hampshire. In addition to the politics and frustrations that go with working with multiple companies and egos, I also ended up in the hospital for a day with both a

Posted in Business, Consulting, Lean Manufacturing, Philosophies Tagged with: , , , , , , ,


Have you ever been to Genba? Let me take you to a mystical, wonderful land that far too many people overlook in their travels. Genba is a Japanese word that means “the actual (or the real) place”. To understand a

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Misuse of Tools

Posted in Engineering, Lean Manufacturing, Life Tagged with: , ,


A major element of Lean methodology is Kaizen, or “improvement”. The term can refer to a continuous process or to a planned improvement event concentrating on a specific target. From the Industrial Automation: Hands On manuscript: Continuous improvement, or Kaizen,

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Gage R & R

This past week I spent most of my time putting finishing touches on the program for the system I am working on. The three machines in the system are running fairly well though as they are put through their paces

Posted in Leak Testers, Lean Manufacturing Tagged with: ,

Process Types

In designing automated systems the first task that needs to be accomplished is to determine what type of process will be taking place. Often when making this decision we go with what we know: if building an assembly machine I’m

Posted in Applications, Lean Manufacturing Tagged with: , , , , ,

Six Sigma and Lean – What have I learned?

This was the final week of my Six Sigma and Lean Manufacturing courses through Purdue University. I took my final exam this morning and I’m happy to say that I aced the test, though since it was open book that’s

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The Lean/Six Sigma “Club”

As I work on my Six Sigma classes through Purdue I am reminded often of my previous experiences with companies who have Lean/Six Sigma programs. Back in the late nineties we did a lot of work for Avery Dennison, who

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Six Sigma and Lean Manufacturing

As part of my preparation for moving back into the consulting world I recently signed up for a series of classes and certifications through Purdue University on Six Sigma and Lean Manufacturing. These classes lead to certification as a green

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Japanese Words…

For all of my thousands of followers I’m sure you all noticed that I didn’t post for the last couple of weeks. I spent some time on a badly needed vacation, visiting Seattle and Japan. As mentioned in a previous

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