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Category: Lean Manufacturing

Business, Lean Manufacturing

Manufacturing Terms, Buzzwords and Acronyms

Frank May 29, 2018 Tagged with acronyms, Communications, education

As part of a consulting project I am involved in, I have created a list of acronyms and terms that are used in manufacturing and industrial automation. These are terms and acronyms from Lean/Six-Sigma, controls, electronics, business software and general …

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Business, Consulting, Lean Manufacturing, Philosophies

The Philosophy of Buy-In

Frank Apr 20, 2014 Tagged with Buy-In, consulting, Lean, politics, Six Sigma, standardization, standards, templates

Whew, finally back from a grueling two-week trip to New Hampshire. In addition to the politics and frustrations that go with working with multiple companies and egos, I also ended up in the hospital for a day with both a …

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Consulting, Lean Manufacturing, Travel

Genba

Frank Jul 28, 2013 Tagged with Gemba, Genba, Japan, Lean

Have you ever been to Genba? Let me take you to a mystical, wonderful land that far too many people overlook in their travels. Genba is a Japanese word that means “the actual (or the real) place”. To understand a …

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Engineering, Lean Manufacturing, Life

Misuse of Tools

Frank May 5, 2013 Tagged with design, Lean, tools

There has never been a better time to be an engineer when it comes to the tools available to help us in our jobs. Computers operate at amazing speeds, new software comes out every year with more and more capability …

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Lean Manufacturing, Me

Kaizen

Frank Oct 28, 2012 Tagged with kaizen, Lean, Six Sigma

A major element of Lean methodology is Kaizen, or “improvement”. The term can refer to a continuous process or to a planned improvement event concentrating on a specific target. From the Industrial Automation: Hands On manuscript: Continuous improvement, or Kaizen, …

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Leak Testers, Lean Manufacturing

Gage R & R

Frank Jun 10, 2012 Tagged with Gage R & R, Six Sigma

This past week I spent most of my time putting finishing touches on the program for the system I am working on. The three machines in the system are running fairly well though as they are put through their paces …

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Applications, Lean Manufacturing

Process Types

Frank Dec 11, 2011 Tagged with asynchronous, brainstorming, continuous, design, process, synchronous

In designing automated systems the first task that needs to be accomplished is to determine what type of process will be taking place. Often when making this decision we go with what we know: if building an assembly machine I’m …

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Consulting, Lean Manufacturing

Six Sigma and Lean – What have I learned?

Frank Nov 13, 2011 Tagged with Six Sigma

This was the final week of my Six Sigma and Lean Manufacturing courses through Purdue University. I took my final exam this morning and I’m happy to say that I aced the test, though since it was open book that’s …

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Lean Manufacturing

The Lean/Six Sigma “Club”

Frank Sep 18, 2011 Tagged with Buy-In, buzzwords, Japan, kaizen, kanban, poka-yoke, Six Sigma

As I work on my Six Sigma classes through Purdue I am reminded often of my previous experiences with companies who have Lean/Six Sigma programs. Back in the late nineties we did a lot of work for Avery Dennison, who …

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Consulting, Lean Manufacturing, Techniques

Six Sigma and Lean Manufacturing

Frank May 25, 2011 Tagged with kaizen, kanban, Six Sigma, systems integration

As part of my preparation for moving back into the consulting world I recently signed up for a series of classes and certifications through Purdue University on Six Sigma and Lean Manufacturing. These classes lead to certification as a green …

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