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  • Master Your Automated Machinery
  • The Blog
  • PLC
  • Sensors
  • Applications
    • The SmartBench
    • Sagger Load Station
  • Resources
    • Controls Hardware and Software
    • Mechanical Hardware
    • Machine Builders and Integrators
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    • The Primer
      • Automation
      • Concepts
      • Data and I/O
      • Communications
      • Miscellaneous I/O
      • Numbers
      • Basic Electricity
      • Fluid Power
      • Process Types
      • Controllers
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      • Proximity Switches
      • Analog Sensors
      • Special Sensors
    • T.A.I.I.
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Machine Design

Mechanical machine design, CAD, 3D design, drawing on napkins

Gears, Guest Posts, Machine Design, Vendors and Manufacturers

When Should You Use Gears Instead of Belts or Chains in an Automation System?

Frank Aug 30, 2026 Tagged with gears

Choosing between gears, belts, and chains can look simple on a machine layout. In practice, the …

When Should You Use Gears Instead of Belts or Chains in an Automation System? Read more →

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Employment, Integration, Machine Design

What You Need to Know…

Frank Aug 16, 2020 Tagged with Employment, skills

What do you need to know to make a career in industrial automation? Do you need …

What You Need to Know… Read more →

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Integration, Machine Design, Packaging

The Complexities of Systems Integration

Frank Feb 23, 2020 Tagged with ABD, systems integration

Have you ever wondered why some seemingly simple systems integration jobs take so much time and …

The Complexities of Systems Integration Read more →

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Controls Design, Industrial Education, Machine Design, My Little Factory, Product Development, The Book, The Course, Training, troubleshooting

The Automation Academy

Frank Jan 26, 2020 Tagged with HMI, Industrial Automation, Industrial Automation Hands On, industrial Education, machine vision, PLC Hardware and Programming, PLC simulators

As part of an effort to bring more students to my training facility in Lebanon, Tennessee …

The Automation Academy Read more →

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Applications, Consulting, Controls Design, Machine Design, Techniques, Thoughts

How To Design And Build A Small Controls Project

Frank Apr 16, 2018 Tagged with Building a small controls project, consulting, design, engineering, systems integration

Today’s post is a response to frustration. Some times when dealing with potential customers you waste …

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Consulting, Conveyors, Engineering, Machine Design, Vendors and Manufacturers

Make vs. Buy: An Infographic from Dorner Conveyors

Frank Oct 9, 2016 Tagged with Automation Consulting, consulting, conveyors, design, Dorner, Nalle Automation

This is a pretty cool article and Infographic from Dorner. I used to use them a …

Make vs. Buy: An Infographic from Dorner Conveyors Read more →

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Machine Assembly and Fabrication, Machine Design, The Book

Building The Machine: A Bedtime Story

Frank Sep 7, 2015 Tagged with custom machines, Industrial Automation Hands On, machine building

The following story is from my book Industrial Automation: Hands On (McGraw-Hill, 2013). I wrote it …

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Machine Builders and Integrators, Machine Design, quoting

The True Cost of Custom Machinery

Frank Jun 13, 2015 Tagged with Excel, quoting and bidding

Its been about two years since I made Mastering the Machine available on this website. For …

The True Cost of Custom Machinery Read more →

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Machine Design, Product Development, quoting

Design By Committee

Frank Oct 26, 2014 Tagged with brainstorming, feasibility study, Web Handling

Several years ago at my previous employer, I was tasked to do a feasibility study for …

Design By Committee Read more →

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Automation Concepts, Documentation, Machine Design

The Importance of Machine Documentation

Frank Aug 24, 2014 Tagged with CAD, documentation, programming, systems integration

Automated machinery can be very complex and cost millions of dollars. When it breaks down seconds …

The Importance of Machine Documentation Read more →

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