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Category: Trades

Jobs in the automation field

HMIs and Operator Interfaces

By Frank Posted on June 19, 2011 Posted in Controls Design, Software & Programming Tagged with HMI

HMIs (Human-Machine Interfaces) are used to allow machine operators to control a machine or system. It can consist of items as simple as pushbuttons and pilot lights or use systems of computers and touchscreens. In todays manufacturing world it typically …

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Applications

By Frank Posted on June 5, 2011 Posted in Applications, Consulting, quoting Tagged with brainstorming, quoting and bidding

My goal is to become a national and international resource and as such I am hoping to expand my network considerably. Please contact me if you wish to become part of my new automation solutions network.

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Filter Tester

By Frank Posted on May 29, 2011 Posted in Applications, gauging, Integration, Packaging, Test Equipment, vision Tagged with Machine Vision, systems integration, vibratory bowls

In another post I described an air filter tester built with NAS in the late 1990s. These testers were for automotive filters and generally were built around a single automation concept; a Cosmo leak tester or vision system for instance. …

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Six Sigma and Lean Manufacturing

By Frank Posted on May 25, 2011 Posted in Consulting, Lean Manufacturing, Techniques Tagged with kaizen, kanban, Six Sigma, systems integration

As part of my preparation for moving back into the consulting world I recently signed up for a series of classes and certifications through Purdue University on Six Sigma and Lean Manufacturing. These classes lead to certification as a green …

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The Bite Too Big to Chew

By Frank Posted on April 17, 2011 Posted in Machine Design, quoting Tagged with education, Hydraulic, quoting and bidding

This is the loading station of a machine that was one of the last jobs I did with my small machine building company. It is a precision hydraulic press for torque converters. During the years of 2005-2006 we had acquired …

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Systems Integration

By Frank Posted on April 14, 2011 Posted in Integration Tagged with programming, software, systems integration

For the last twenty years or so I have worked in the controls, machine building and systems integration fields, generally involved with automation on some level. I understand the controls and machine building part, they are pretty self-explanatory and descriptive …

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Panelbuilding

By Frank Posted on March 27, 2011 Posted in Panelbuilding Tagged with panelbuilding, tools

This picture is from about 1999 when my small company was primarily a panel shop and controls integrator. At this time about half of our work came from NAS who built a lot of custom packaging equipment (they build mostly …

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Hello from Tucson

By Frank Posted on March 17, 2011 Posted in Applications, Controls Design Tagged with brainstorming, travel

As I travel on business I realized that it is more difficult to post when on the road. All of the familiar patterns are broken as I don’t have a ready plugged-in and booted up computer to sit down and …

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How does my multimeter work?

By Frank Posted on March 9, 2011 Posted in Machine Assembly and Fabrication, Test Equipment Tagged with multimeters, safety

Most people who work around electricity are familiar with multimeters. They have been around since the 1920s and used to only be available in analog form with a moving needle that pointed to several scales. Originally multimeters only measured current …

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P&ID and Machine Design

By Frank Posted on February 24, 2011 Posted in Controls Design, Machine Design, Software & Programming Tagged with design, software

The process industry has used P&ID (Piping and Instrumentation Diagrams) for many years as a method of describing the relationships between piping, instrumentation and system components. Usually this is applied to chemical, batching or fluid transfer projects and is nearly …

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