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Category: Test Equipment

Hardware, Sensors, Test Equipment, Vendors and Manufacturers

The Art of Cross-Referencing

Frank Aug 31, 2014 Tagged with cross reference, sensors, specifications, vendors

There are many reasons you may want to replace a component in your automated system with something else. Some of the more common reasons might include: 1. The manufacturer doesn’t make it anymore. 2. I can’t get it as quickly …

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Integration, Leak Testers, Software & Programming

Serial Device Communications

Frank Jan 19, 2014 Tagged with ASCII, Communications, concatenation, parsing, PLCs, programming, RS232, RTA, serial, systems integration

Today’s post is in response to Amit’s question on a previous topic about leak testers. He asks “What is the process to send or receive data from a Cosmo leak unit tester?” Rather than address Cosmo specifically, I decided to …

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gauging, Load Cells, Scales, Weighing Systems

Scales and Load Cells

Frank Mar 10, 2013 Tagged with load cell, Mettler-Toledo, ProSoft, scales, weighing

Last week I described some of the vibratory equipment used in the system I was working on. I wrapped up most of the work on that system and have moved on to a different type of machine, but I thought …

Scales and Load Cells Read more →

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Leak Testers, Lean Manufacturing

Gage R & R

Frank Jun 10, 2012 Tagged with Gage R & R, Six Sigma

This past week I spent most of my time putting finishing touches on the program for the system I am working on. The three machines in the system are running fairly well though as they are put through their paces …

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gauging, Leak Testers

Leak and Flow Testing

Frank Jun 3, 2012 Tagged with flow testing, leak testing, pressure testing

Over my 17 years or so of building automated machinery I have worked with a lot of leak, pressure and flow testing equipment. Some applications were quite simple and didn’t require purchasing a packaged system such as the Cosmo leak …

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Applications, Calibration, gauging, Sensors, Test Equipment

Calibration

Frank May 6, 2012 Tagged with calibration, gauging, scaling

As I work on my current automotive-related project I have reached the point where the system is operating in Auto Mode and testing a throttle body. There are various tests performed on this system including leak and flow tests, physical …

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Applications, gauging, Integration, Packaging, Test Equipment, vision

Filter Tester

Frank May 29, 2011 Tagged with Machine Vision, systems integration, vibratory bowls

In another post I described an air filter tester built with NAS in the late 1990s. These testers were for automotive filters and generally were built around a single automation concept; a Cosmo leak tester or vision system for instance. …

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Applications, gauging, Laser, Sensors, Test Equipment

Precision Measurement Application

Frank May 22, 2011 Tagged with lasers, photoeyes, sensors

This station was used to measure a small crystal used in the manufacture of medical CT scanners. A Keyence laser scanner was used to measure the crystal in three different axes, providing both dimensional and “squareness” information to an operator. …

Precision Measurement Application Read more →

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gauging, Test Equipment, vision

Leak Tester

Frank Apr 10, 2011 Tagged with aluminum extrusion, gauging, Machine Vision, pressure testing

This is another application done with NAS from about 1998. We did a lot of vision, gauging and leak testing applications for Tennex, a Japanese cooperative venture in Murfreesboro, Tennessee. This company has since been bought by Mahle, a German …

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Machine Assembly and Fabrication, Test Equipment

How does my multimeter work?

Frank Mar 9, 2011 Tagged with multimeters, safety

Most people who work around electricity are familiar with multimeters. They have been around since the 1920s and used to only be available in analog form with a moving needle that pointed to several scales. Originally multimeters only measured current …

How does my multimeter work? Read more →

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