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Author: Frank

Electrical Engineer and business owner from the Nashville, Tennessee area. I also play music, Chess and Go.

The Lean/Six Sigma “Club”

By Frank Posted on September 18, 2011 Posted in Lean Manufacturing Tagged with Buy-In, buzzwords, Japan, kaizen, kanban, poka-yoke, Six Sigma

As I work on my Six Sigma classes through Purdue I am reminded often of my previous experiences with companies who have Lean/Six Sigma programs. Back in the late nineties we did a lot of work for Avery Dennison, who …

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Where were you on 9/11?

By Frank Posted on September 11, 2011 Posted in Conveyors Tagged with 9-11

Everyone remembers where they were during significant historical events for some reason. Ten years ago today I was in Memphis at the USDA cotton classing facility. We had put in a conveying and testing system about a year before and …

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Serial Communications

By Frank Posted on September 4, 2011 Posted in Uncategorized Tagged with Communications

Serial communications are still used extensively in automation despite the lack of serial ports on most computers. It used to be about the only way you could connect to and program controllers, whether PLC, DCS or others. From the Primer: …

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Misumi

By Frank Posted on August 28, 2011 Posted in Extrusion, gauging, Vendors and Manufacturers Tagged with aluminum extrusion, gauging, Misumi, Tinkertoys, vendors

Despite being an Electrical and Controls engineer I often have to do mechanical design, albeit on a basic level. Whenever I need to fixture something, for instance on a vision application or other inspection, one of the first manufacturers I …

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Photoeyes

By Frank Posted on August 21, 2011 Posted in Photoeyes, Sensors Tagged with photoeyes

Some basic info on photoeyes from the Primer: Photoelectric sensors or Photoeyes transmit and receive a light signal. The sensor changes state when the light changes from being received to not being received or vice-versa. There are two conditions for …

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LVDTs

By Frank Posted on August 14, 2011 Posted in gauging, LVDTs Tagged with gauging, LVDT

One of the first applications I wrote about on this blog back in January 2011 was a Rocker Arm Cover gauge that used a number of LVDTs to calculate a plane and its intercept points. In that blog I concentrated …

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ID Systems

By Frank Posted on August 7, 2011 Posted in Conveyors, ID Systems, Packaging Tagged with RFID

Early in my career I became in involved in material handling systems more often than any other kind of project. For one thing, they were generally pretty simple from a controls perspective, just turning conveyor motors on and off, moving …

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What do Systems Engineers do?

By Frank Posted on July 29, 2011 Posted in Consulting, Integration, Trades Tagged with systems integration

So I’m still out in Tucson writing specifications for a pretty big integration job that’s coming up quickly. This is really not my forte’, I’m more of a design and programming sort of guy. What my days have consisted of …

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Web Handling

By Frank Posted on July 22, 2011 Posted in Integration, Process Tagged with Web Handling

As I mentioned in my previous post, this week I am in Tucson again on a 3 week job assignment. I was supposed to be here Wednesday but ended up getting a short trip to Casa Grande added at the …

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Ch-ch-ch-changes…

By Frank Posted on July 16, 2011 Posted in Website

As I come closer to completing the content of my book The Automation Primer I have had to make some decisions on exactly what to do with the book, this website, and frankly, my life. I have already made the …

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