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Author: Frank

Electrical Engineer and business owner from the Nashville, Tennessee area. I also play music, Chess and Go.

Electrical and Controls Specifications

By Frank Posted on June 26, 2011 Posted in Controls Design, Panelbuilding Tagged with panelbuilding, specifications, wiring

Recently my wife took a job with a multinational OEM as a panelbuilder. This company recently built a new plant in our area and moved their panelbuilding operation here from Texas. They build custom refrigeration equipment and the associated compressors …

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HMIs and Operator Interfaces

By Frank Posted on June 19, 2011 Posted in Controls Design, Software & Programming Tagged with HMI

HMIs (Human-Machine Interfaces) are used to allow machine operators to control a machine or system. It can consist of items as simple as pushbuttons and pilot lights or use systems of computers and touchscreens. In todays manufacturing world it typically …

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Vibratory Bowls

By Frank Posted on June 12, 2011 Posted in Assembly, Machine Builders and Integrators Tagged with material handling, vibratory bowls

Vibratory bowls and feeders use a variable amplitude control box to control a drive unit with thrusters oriented in the direction of part movement. A bowl with special tooling and tracks sized to the component is mounted to the drive …

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Applications

By Frank Posted on June 5, 2011 Posted in Applications, Consulting, quoting Tagged with brainstorming, quoting and bidding

My goal is to become a national and international resource and as such I am hoping to expand my network considerably. Please contact me if you wish to become part of my new automation solutions network.

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Filter Tester

By Frank Posted on May 29, 2011 Posted in Applications, gauging, Integration, Packaging, Test Equipment, vision Tagged with Machine Vision, systems integration, vibratory bowls

In another post I described an air filter tester built with NAS in the late 1990s. These testers were for automotive filters and generally were built around a single automation concept; a Cosmo leak tester or vision system for instance. …

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Six Sigma and Lean Manufacturing

By Frank Posted on May 25, 2011 Posted in Consulting, Lean Manufacturing, Techniques Tagged with kaizen, kanban, Six Sigma, systems integration

As part of my preparation for moving back into the consulting world I recently signed up for a series of classes and certifications through Purdue University on Six Sigma and Lean Manufacturing. These classes lead to certification as a green …

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Precision Measurement Application

By Frank Posted on May 22, 2011 Posted in Applications, gauging, Laser, Sensors, Test Equipment Tagged with lasers, photoeyes, sensors

This station was used to measure a small crystal used in the manufacture of medical CT scanners. A Keyence laser scanner was used to measure the crystal in three different axes, providing both dimensional and “squareness” information to an operator. …

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More About Japan

By Frank Posted on May 15, 2011 Posted in Vendors and Manufacturers Tagged with Japan, travel

As mentioned in my previous post I recently took a trip to Japan. If you have ever been or plan to go there is something you should know: in general, the Japanese love gadgets and automation. The picture above is …

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Japanese Words…

By Frank Posted on May 11, 2011 Posted in Lean Manufacturing, Poka-Yoke, Techniques Tagged with Japan, kaizen, kanban, poka-yoke, travel

For all of my thousands of followers I’m sure you all noticed that I didn’t post for the last couple of weeks. I spent some time on a badly needed vacation, visiting Seattle and Japan. As mentioned in a previous …

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Binder Processing

By Frank Posted on April 24, 2011 Posted in Assembly, Extrusion, Packaging Tagged with aluminum extrusion, servo

This is another machine built with NAS in about the 1998-1999 time frame. As you can tell, NAS was a huge user of aluminum extrusion; for about 5 years or so the were the biggest 80-20 customer in East Tennessee. …

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