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Author: Frank

Electrical Engineer and business owner from the Nashville, Tennessee area. I also play music, Chess and Go.
Controls Design, Panelbuilding

Electrical and Controls Specifications

Frank Jun 26, 2011 Tagged with panelbuilding, specifications, wiring

Recently my wife took a job with a multinational OEM as a panelbuilder. This company recently built a new plant in our area and moved their panelbuilding operation here from Texas. They build custom refrigeration equipment and the associated compressors …

Electrical and Controls Specifications Read more →

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Controls Design, Software & Programming

HMIs and Operator Interfaces

Frank Jun 19, 2011 Tagged with HMI

HMIs (Human-Machine Interfaces) are used to allow machine operators to control a machine or system. It can consist of items as simple as pushbuttons and pilot lights or use systems of computers and touchscreens. In todays manufacturing world it typically …

HMIs and Operator Interfaces Read more →

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Assembly, Machine Builders and Integrators

Vibratory Bowls

Frank Jun 12, 2011 Tagged with material handling, vibratory bowls

Vibratory bowls and feeders use a variable amplitude control box to control a drive unit with thrusters oriented in the direction of part movement. A bowl with special tooling and tracks sized to the component is mounted to the drive …

Vibratory Bowls Read more →

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Applications, Consulting, quoting

Applications

Frank Jun 5, 2011 Tagged with brainstorming, quoting and bidding

My goal is to become a national and international resource and as such I am hoping to expand my network considerably. Please contact me if you wish to become part of my new automation solutions network.

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Applications, gauging, Integration, Packaging, Test Equipment, vision

Filter Tester

Frank May 29, 2011 Tagged with Machine Vision, systems integration, vibratory bowls

In another post I described an air filter tester built with NAS in the late 1990s. These testers were for automotive filters and generally were built around a single automation concept; a Cosmo leak tester or vision system for instance. …

Filter Tester Read more →

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Consulting, Lean Manufacturing, Techniques

Six Sigma and Lean Manufacturing

Frank May 25, 2011 Tagged with kaizen, kanban, Six Sigma, systems integration

As part of my preparation for moving back into the consulting world I recently signed up for a series of classes and certifications through Purdue University on Six Sigma and Lean Manufacturing. These classes lead to certification as a green …

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Applications, gauging, Laser, Sensors, Test Equipment

Precision Measurement Application

Frank May 22, 2011 Tagged with lasers, photoeyes, sensors

This station was used to measure a small crystal used in the manufacture of medical CT scanners. A Keyence laser scanner was used to measure the crystal in three different axes, providing both dimensional and “squareness” information to an operator. …

Precision Measurement Application Read more →

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Vendors and Manufacturers

More About Japan

Frank May 15, 2011 Tagged with Japan, travel

As mentioned in my previous post I recently took a trip to Japan. If you have ever been or plan to go there is something you should know: in general, the Japanese love gadgets and automation. The picture above is …

More About Japan Read more →

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Lean Manufacturing, Poka-Yoke, Techniques

Japanese Words…

Frank May 11, 2011 Tagged with Japan, kaizen, kanban, poka-yoke, travel

For all of my thousands of followers I’m sure you all noticed that I didn’t post for the last couple of weeks. I spent some time on a badly needed vacation, visiting Seattle and Japan. As mentioned in a previous …

Japanese Words… Read more →

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Assembly, Extrusion, Packaging

Binder Processing

Frank Apr 24, 2011 Tagged with aluminum extrusion, servo

This is another machine built with NAS in about the 1998-1999 time frame. As you can tell, NAS was a huge user of aluminum extrusion; for about 5 years or so the were the biggest 80-20 customer in East Tennessee. …

Binder Processing Read more →

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