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Author: Frank

Electrical Engineer and business owner from the Nashville, Tennessee area. I also play music, Chess and Go.
Vendors and Manufacturers

Vendor and Platform Choices

Frank Apr 21, 2011 Tagged with platforms, vendors

In my previous life as a consultant I was able to experience a wide variety of vendors and automation platforms. There is a wide variety of choices available though you are often restricted by the specifications of the company you …

Vendor and Platform Choices Read more →

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Machine Design, quoting

The Bite Too Big to Chew

Frank Apr 17, 2011 Tagged with education, Hydraulic, quoting and bidding

This is the loading station of a machine that was one of the last jobs I did with my small machine building company. It is a precision hydraulic press for torque converters. During the years of 2005-2006 we had acquired …

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Integration

Systems Integration

Frank Apr 14, 2011 Tagged with programming, software, systems integration

For the last twenty years or so I have worked in the controls, machine building and systems integration fields, generally involved with automation on some level. I understand the controls and machine building part, they are pretty self-explanatory and descriptive …

Systems Integration Read more →

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gauging, Test Equipment, vision

Leak Tester

Frank Apr 10, 2011 Tagged with aluminum extrusion, gauging, Machine Vision, pressure testing

This is another application done with NAS from about 1998. We did a lot of vision, gauging and leak testing applications for Tennex, a Japanese cooperative venture in Murfreesboro, Tennessee. This company has since been bought by Mahle, a German …

Leak Tester Read more →

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Conveyors, Software & Programming

An HMI application

Frank Apr 7, 2011 Tagged with conveyors, design, HMI

This is a screen shot from a job I subcontracted for in about 2002 or so. A Kraft Life Savers plant was shut down in Michigan due to the US tariffs on sugar and moved to Montreal in Canada. This …

An HMI application Read more →

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Machine Builders and Integrators, Poka-Yoke, quoting

Upgrading Old Equipment

Frank Apr 3, 2011 Tagged with poka-yoke, quoting and bidding

When I was on my own I often got requests quote the rebuild of old and obsolete equipment. There were various factors at work to make companies want to do this: inability to obtain spare parts due to discontinued components, …

Upgrading Old Equipment Read more →

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Safety

Safety Classifications

Frank Mar 31, 2011 Tagged with safety

I have spent the last few days working on a fairly elaborate safety system that involves linking and unlinking safety zones. Usually I have used on machine as a “master” and the the other a “slave” or sub-zone, but this …

Safety Classifications Read more →

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Panelbuilding

Panelbuilding

Frank Mar 27, 2011 Tagged with panelbuilding, tools

This picture is from about 1999 when my small company was primarily a panel shop and controls integrator. At this time about half of our work came from NAS who built a lot of custom packaging equipment (they build mostly …

Panelbuilding Read more →

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Assembly, gauging, Poka-Yoke

The Art of Pokayoke

Frank Mar 24, 2011 Tagged with poka-yoke

Poka-yoke is a Japanese term roughly translated to “mistake-proofing”. Techniques include the use of sensors to verify part location, orientation and quality, fixturing to ensure incorrect components can’t be installed, sequencing and detection of proper assembly steps by such techniques …

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Conveyors, vision

Non-Industrial Industrial Applications

Frank Mar 20, 2011 Tagged with material handling, USDA

I was browsing through some old pictures of systems trying to get some inspiration for today’s post and ran across some pictures of the cotton classing system we helped put into the USDA facility in Memphis. This was a cooperative …

Non-Industrial Industrial Applications Read more →

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