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Author: Frank

Electrical Engineer and business owner from the Nashville, Tennessee area. I also play music, Chess and Go.

Contact Lens Inspection

By Frank Posted on February 27, 2011 Posted in Pharmaceutical, Servos, vision Tagged with Animatics, Machine Vision, servo

This was a contact lens inspection station built in 2005 for Vistakon, a Florida company. It has 2 cameras mounted to X-Y-Z axes with similarly mounted backlighting below the moving pallet. Samples would be taken from the production lines and …

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P&ID and Machine Design

By Frank Posted on February 24, 2011 Posted in Controls Design, Machine Design, Software & Programming Tagged with design, software

The process industry has used P&ID (Piping and Instrumentation Diagrams) for many years as a method of describing the relationships between piping, instrumentation and system components. Usually this is applied to chemical, batching or fluid transfer projects and is nearly …

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Build your own Conveyor

By Frank Posted on February 21, 2011 Posted in Applications, Conveyors Tagged with conveyors, tools, welding

Usually it is not very economical to build your own conveyor but occasionally an application requires a product that is not readily available. There are quite a few companies that will build a custom conveyor for you but delivery time …

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Spotlight on Vision

By Frank Posted on February 16, 2011 Posted in Applications, vision Tagged with gauging, Machine Vision

In my previous life I spent about 30-40% of my time doing vision applications. Most of the jobs I did involved using “smart cameras” which are self-contained vision systems where the frame grabber circuitry, image processing and I/O are built …

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Ladder Logic 101: Where do I start?

By Frank Posted on February 13, 2011 Posted in Controls Design, Software & Programming Tagged with ladder logic, programming, software

*Note: This post was written in February of 2011. Since that time I have written a number of other posts on ladder logic you may find useful. These are listed below for your convenience: Ladder Logic 102: Organization (October 2012) …

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A few thoughts on panelbuilding…

By Frank Posted on February 10, 2011 Posted in Panelbuilding, Trades Tagged with panelbuilding, wiring

It seems like there is a constant battle between mechanical designers, electrical designers, maintenance technicians and engineers over just what a properly fabricated control panel should look like. If it were up to mechanical, the panel would be the size …

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A Metalforming Application

By Frank Posted on February 6, 2011 Posted in Applications, Hydraulics, Metalforming Tagged with Hydraulic, Metal, Rollforming

I decided to write a little about my first metal-forming job after receiving an e-mail from a gentleman in India who has been in the metalforming business for 43 years (hello Ananth!) It reminded me of some of the good …

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The Engineering and Project Notebook

By Frank Posted on February 4, 2011 Posted in Controls Design, Machine Design, Trades Tagged with design

Back when I was in engineering school one of the requirements for nearly every class was to keep an engineering notebook. Typically it consisted of a bound book with graph or engineering paper where we would keep a chronological record …

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The Value of Education

By Frank Posted on February 2, 2011 Posted in Controls Design, Machine Design, Trades Tagged with design, education, hiring

In my previous life as owner of an automation and machine building company, part of my job was the hiring of employees. After placing an ad in the local paper I would usually receive 20 or more resumes for a …

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A Funny Design Story: The Amazing Marker Cannon

By Frank Posted on February 1, 2011 Posted in Applications, Packaging

…It was amazing! The marker shot out of the end of the tube, all the way across the shop and shattered against the back wall!…

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