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Category: Applications

Special machines and custom projects

Vibratory Bowls

By Frank Posted on June 12, 2011 Posted in Assembly, Machine Builders and Integrators Tagged with material handling, vibratory bowls

Vibratory bowls and feeders use a variable amplitude control box to control a drive unit with thrusters oriented in the direction of part movement. A bowl with special tooling and tracks sized to the component is mounted to the drive …

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Applications

By Frank Posted on June 5, 2011 Posted in Applications, Consulting, quoting Tagged with brainstorming, quoting and bidding

My goal is to become a national and international resource and as such I am hoping to expand my network considerably. Please contact me if you wish to become part of my new automation solutions network.

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Filter Tester

By Frank Posted on May 29, 2011 Posted in Applications, gauging, Integration, Packaging, Test Equipment, vision Tagged with Machine Vision, systems integration, vibratory bowls

In another post I described an air filter tester built with NAS in the late 1990s. These testers were for automotive filters and generally were built around a single automation concept; a Cosmo leak tester or vision system for instance. …

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Precision Measurement Application

By Frank Posted on May 22, 2011 Posted in Applications, gauging, Laser, Sensors, Test Equipment Tagged with lasers, photoeyes, sensors

This station was used to measure a small crystal used in the manufacture of medical CT scanners. A Keyence laser scanner was used to measure the crystal in three different axes, providing both dimensional and “squareness” information to an operator. …

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Binder Processing

By Frank Posted on April 24, 2011 Posted in Assembly, Extrusion, Packaging Tagged with aluminum extrusion, servo

This is another machine built with NAS in about the 1998-1999 time frame. As you can tell, NAS was a huge user of aluminum extrusion; for about 5 years or so the were the biggest 80-20 customer in East Tennessee. …

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Leak Tester

By Frank Posted on April 10, 2011 Posted in gauging, Test Equipment, vision Tagged with aluminum extrusion, gauging, Machine Vision, pressure testing

This is another application done with NAS from about 1998. We did a lot of vision, gauging and leak testing applications for Tennex, a Japanese cooperative venture in Murfreesboro, Tennessee. This company has since been bought by Mahle, a German …

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An HMI application

By Frank Posted on April 7, 2011 Posted in Conveyors, Software & Programming Tagged with conveyors, design, HMI

This is a screen shot from a job I subcontracted for in about 2002 or so. A Kraft Life Savers plant was shut down in Michigan due to the US tariffs on sugar and moved to Montreal in Canada. This …

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The Art of Pokayoke

By Frank Posted on March 24, 2011 Posted in Assembly, gauging, Poka-Yoke Tagged with poka-yoke

Poka-yoke is a Japanese term roughly translated to “mistake-proofing”. Techniques include the use of sensors to verify part location, orientation and quality, fixturing to ensure incorrect components can’t be installed, sequencing and detection of proper assembly steps by such techniques …

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Non-Industrial Industrial Applications

By Frank Posted on March 20, 2011 Posted in Conveyors, vision Tagged with material handling, USDA

I was browsing through some old pictures of systems trying to get some inspiration for today’s post and ran across some pictures of the cotton classing system we helped put into the USDA facility in Memphis. This was a cooperative …

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Hello from Tucson

By Frank Posted on March 17, 2011 Posted in Applications, Controls Design Tagged with brainstorming, travel

As I travel on business I realized that it is more difficult to post when on the road. All of the familiar patterns are broken as I don’t have a ready plugged-in and booted up computer to sit down and …

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