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Tag: systems integration

Back to Basics 5: Industrial Training

By Frank Posted on May 20, 2025 Posted in Controls Design, Training Tagged with PLC Hardware and Programming, PLC programming, PLCs, systems integration, training

In 2013, not long after leaving Wright Industries and going back out on my own, I taught my first PLC class for Automation Training, a Canadian company. I drove to Raleigh, NC, unpacked the equipment and set it up. It …

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Back to Basics 3: Design

By Frank Posted on May 13, 2025 Posted in Applications, Automation Concepts, CAD, Documentation, System Integration Tagged with design, systems integration

Everything that is accomplished in industrial automation requires design. It may be written on a napkin, but there is still thought required before starting a project. Industrial Automation Design Tools: CAD: My first CAD tool that I used was Autosketch, …

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Back to Basics 1: Modification

By Frank Posted on April 29, 2025 Posted in Applications, Me Tagged with Modifications, PLCs, systems integration, training

When I started my first company in 1996, I would take just about any job that came my way. At first, these were generally small jobs modifying PLC code or adding features to machines. Two of these jobs stick out …

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Entrepreneurship and The Art of Pivoting

By Frank Posted on November 24, 2024 Posted in Business, Entrepreneurship, Life Tagged with business, entrepreneur, systems integration

 I am an entrepreneur.  I have worked for myself for 22 of the last 28 years, and have had to dodge and pivot often along the way. Sometimes I try new ideas (like starting the Automation Academy site 4 years …

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Building Blocks of Industrial Automation

By Frank Posted on November 5, 2023 Posted in Integration, Philosophies Tagged with Industrial Automation, industrial Education, PLC programming, systems integration

As with any field of study, industrial automation and system integration requires specific skills that need to be mastered to progress to the next stage of learning.

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Is OEE Enough?

By Frank Posted on March 9, 2021 Posted in Automation Concepts, Machine Builders and Integrators, Me, The Automation Academy Tagged with MES, OEE, systems integration

OEE, or Overall Equipment Effectiveness, is the percentage of manufacturing time that is productive. It is composed of three parts: Availability – The percentage of time the process is running during planned production time Performance – The percentage of production …

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Random Thoughts Video

By Frank Posted on March 4, 2021 Posted in Life, Me, System Integration Tagged with Automation Academy, systems integration

I recorded this video while driving from my home in Lebanon, Tennessee to visit a customer in Knoxville. It is the day before the one-year anniversary of the tornado, and I just kind of discussed the stuff that I have …

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A Tale of Three Students

By Frank Posted on February 24, 2021 Posted in Training Tagged with Automation Academy, systems integration, training

As I approach the one year anniversary of the tornado and the onset of Covid-19, I can’t help but think of how my training approach has changed. Automation Training classes have been few and much smaller, and of course they …

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Mastering the Machine

By Frank Posted on January 17, 2021 Posted in Integration, The Automation Academy Tagged with Automation Academy, machine building, Mastering the Machine, systems integration

In 2013, I created a document called Mastering the Machine, a 26 page e-book about planning and building a machine or production line with an emphasis on documentation. I had just started my business again after spending 6 years working …

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What Is System Integration?

By Frank Posted on December 13, 2020 Posted in Applications, Integration Tagged with ABD, encoder, high-speed counter, Palletizer, systems integration, Top Tier

If someone asks me what I do and I answer “System Integration”, sometimes I get a blank stare. System Integration is defined in Engineering as bringing together the component subsystems into one system and ensuring that the subsystems function together …

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